Production tooling is essential for all components that are manufactured in volume.
The machines used to create your casting will need custom tools - such as diecasting moulds and machining fixtures – so that the final part will match its specification. As tooling can be complex, it often needs a sizeable investment upfront (albeit with the potential for significant return, due to the scale of production thereafter).
There’s no need to commit to production tooling without confidence. By creating prototypes, we can help you to turn your concept into a proven model, which is ready for production and primed for success.
Prototypes will help you to ensure that your initial outlay is backed by a dependable output
At MRT, we offer a full range of prototyping options - from simple nylon 3D prints, to machined from solid or sand cast, full-function samples. Your prototype will then be ready for testing, so the final yield of the project can be approved.
By using best practice techniques such as Design for Manufacture (DFM), Design for Assembly (DFA) and tests for Failure Modes and Effects Analysis (FMEA), the design and engineering team – both at MRT and in-house – can ascertain that the concept is production-ready, without risk. These design activities are supported by our MAGMAsoft casting simulation software, to give confidence that our proposed component and tooling designs will deliver optimal performance once manufactured.
The MRT Prototyping & Tooling Process
Prototyping forms part of MRT’s full-service solution, underpinned by over 75 years of expertise and some of the most advanced technology in the industry.
Our entire, customer-orientated approach is enveloped by end-to-end project management. We’ll take care of everything from tooling design and production of samples, right through to submission of First Article Inspection reports.
Designing your prototype is undertaken by our team of experts, who incorporate numerous innovative features to improve product repeatability and tooling life, as well as to minimise production set up time.
Every stage of the prototyping, toolmaking and production journey is underpinned by our commitment to quality.
Once you are ready to commit to production tools, the whole process is managed within our ISO9001 quality management system, with our toolmaking partners regularly audited to ensure they consistently meet our standards. Once manufactured, the accuracy of tooling is
then verified by extensive dimensional checks on first-off samples – guaranteeing that the components you specify are precisely what you receive.
Our on-site toolroom is well-equipped with skilled engineers and technical resources, so all tooling can be maintained in-house. This means that production of your components won’t be delayed by tooling repairs or upkeep, creating an efficient, high-calibre output for the entire production cycle.
Do you have an idea for a casting?
Let us give you tailored advice, based on your exact concept. MRT Castings are experts with over 75 years’ experience in the manufacture of high-quality aluminium die castings, across a wide range of applications and industries.
Simply get in touch today and we’ll be happy to assist with your next project.
Have you seen our latest content offer? Download ‘Notes For Designers’ here.
